Individualize
Separate bundled CNT into discrete, high-aspect-ratio structures.
Proprietary CNT technology
Molecular Rebar carbon nanotube technology.
A controlled process that individualizes, protects, formulates, and connects carbon nanotubes inside active material.
Why it matters
Four controlled stages. One integration-ready material.
The Molecular Rebar process transforms bundled raw CNT into discrete, high-aspect-ratio structures, then tailors its formulation for the intended battery chemistry and production process.
Review original performance data →The BDS process
Turning carbon nanotubes into a usable performance network.
Protect
Maintain tube integrity and surface behavior through processing.
Formulate
Tailor the dispersion for the target chemistry and process.
Connect
Create conductive pathways through battery active material.
Explore CNT technology
Carbon nanotube solutions by application.
Technical FAQ
Carbon nanotube questions.
Why use carbon nanotubes in battery electrodes?
High-aspect-ratio CNT can create conductive pathways and mechanical reinforcement through active material, supporting power, charging, and cycle-life goals.
How is a CNT dispersion different from dry powder?
A formulated dispersion addresses bundling, wetting, dosing, and integration so manufacturers can use CNT performance more consistently in their process while mitigating the safety concerns of raw CNT.
Which battery chemistries does BDS support?
BDS develops Molecular Rebar formulations for lithium-ion and lead-acid applications, with testing and integration support matched to the customer system.
Can BDS supply commercial volumes?
Yes. BDS supports 10 L jugs, 208 L drums, and 1,200 L totes for development through commercial-scale production.
Technical content reviewed by the Black Diamond Structures battery development team. Last updated August 2026.
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